On April 2, the robot was operating in the production workshop of Guiyang Wanjiang Aviation Electromechanical Co., Ltd. in the aviation industry.
The robot automatically grabs the parts and completes the loading and unloading work in sequence. The entire production process is efficient, intelligent and automated... On April 2, I walked into the production workshop of Guiyang Wanjiang Aviation Electromechanical Co., Ltd. of Aviation Industry in Wudang District. The shell-reducing robot processing unit is operating in an orderly manner.
"In this processing unit, the robot is equipped with a 3D vision system to ensure the accuracy of the parts. At the same time, the unit is also equipped with an electronic digital signage production control system and a visual three-dimensional control system, which can realize production control, tool equipment monitoring, and production line Analysis, etc." said Jin Zhiqiang, deputy director of the Lean Intelligent Manufacturing Department of Guiyang Wanjiang Aviation Electromechanical Co., Ltd. of the aviation industry.
This intelligent processing unit, which has just been put into use on April 1, uses functional modules such as six-joint robots and gripper systems instead of manual operations. The robots automatically grab related products and complete the loading and unloading work in turn, thereby realizing the entire production process. The intelligentization of the system improves the production efficiency by more than 10%.
"At present, one set of shell-reducing robot processing units has been put into production, and the following four sets are being prepared for implementation. After all five sets are implemented, the shell-reducing processing area can achieve the purpose of reducing staff and increasing efficiency, and boosting production workshops to unmanned factories. Direction development." Jin Zhiqiang said.
According to reports, Aviation Industry Guiyang Wanjiang Aviation Electromechanical Co., Ltd. is a subsidiary of China Aviation Industry Corporation. It was founded in 1966. It first developed and produced aviation airborne products. In 1986, it began to develop auto parts. It was the earliest research and development and supporting equipment in China. One of the companies that supplies auto parts and is also the first national enterprise to realize the localization of wipers and window regulators for Santana cars. Wanjiang Aviation Electromechanical has been committed to the development and manufacturing of auto parts for nearly 40 years. Its products mainly include electric wipers and window regulators. The "Guiwanjiang" trademark has been rated as a well-known trademark in Guiyang City and a well-known trademark in Guizhou Province.
In recent years, Wanjiang Aviation Electromechanical has continued to make efforts and explorations in the field of intelligent manufacturing to further improve its competitiveness and brand influence.
Based on the Internet of Things and industrial big data technology, Wanjiang Aviation Electromechanical has built an intelligent production logistics management and control system, which realizes the three-level linkage between the plant and the plant, between the areas in the plant, and between the equipment in the area. Through the establishment of centralized management and control Mechanism and integration of product information and data throughout the production cycle, so that the entire process of product quality can be traced.
"Through the 1550-meter conveyor line, the automatic transmission of materials in various production areas and workshops is realized. According to the order, it can be transmitted to the dock of each assembly line, reducing the cost of materials in the transmission and transportation process." Jin Zhiqiang said, this wisdom The logistics transportation system realizes the unified management and control of material information flow and physical logistics, and also greatly improves the level of information manufacturing at the production site.
The construction of a smart logistics system realizes the simultaneous management and control of the information flow of materials and the actual logistics, and improves the level of production information management; strengthens the automation transformation, purchases a new guide rail processing manipulator connection device, uses a manipulator instead of manual parts to put parts, and produces efficiency Significant improvement; automatic transformation of the existing motor assembly production line to improve production capacity and product quality; carry out informatization construction and develop a comprehensive software system in conjunction with the construction of a smart logistics system. Through the linkage and interaction of the system, material storage, storage, and The information out of the library can be traced in the whole process... During the "13th Five-Year Plan" period, Wanjiang Aviation Electromechanical has carried out many explorations around intelligent manufacturing, and invested 220 million yuan in transformation, bringing the company's intelligent manufacturing to a new level.
At the same time, driven by the "Thousand Enterprises Reconstruction" project, Wanjiang Aviation Electromechanical aims at the mid-to-high-end market, and has upgraded the wiper production technology four times, reducing the size of the motor by 10%, reducing the weight by 18%, and waterproofing performance. Substantially increased, the added value of products also increased. Today, Wanjiang Aviation Electromechanical has become the core supplier of Volkswagen, General Motors, SAIC, Geely and other auto companies.
"Next, we will increase investment in intelligence and digitization, empowering new industrialization with smart manufacturing, and boosting the company to achieve rapid, stable and healthy development." Jin Zhiqiang said.
Source: Guiyang Net-Guiyang Daily (If there is any infringement, delete it immediately)